At SYCSA®, we know that the success of a cookie production plant begins long before baking. The final quality of the product is built from the handling of its raw materials. That’s why we design end-to-end solutions that optimize every stage of the process, from reception to formulation, ensuring efficiency, hygienic design, and consistency.
Complete solutions for an efficient process
As specialists in bulk material handling, we develop customized systems that consider the particularities of each customer and each ingredient: wheat flour, sugar, salt, lecithin, baking powder, and other minor powdered-solid components. Our approach covers the entire cycle:
- Receipt of raw materials: We design systems for safe and efficient unloading from bags, super sacks, or bulk trucks. Our equipment is designed to reduce unloading times, prevent cross-contamination, and facilitate cleaning in each operation.
- Silo storage: We design and build silos to preserve product quality, facilitate maintenance, ensure traceability, and maximize the use of available space. We include automatic cleaning dust collection systems and real-time inventory monitoring.
- Efficient pneumatic transport: We apply dense or dilute phase technology, depending on the type of material and process requirements. This allows ingredients to be transported continuously, safely, and without affecting their physical properties.
- Automated dosing and mixing: We integrate high-precision formulation systems that ensure homogeneous mixtures, maintaining the original recipe without deviations. This guarantees that the distinctive flavor and texture of each brand remain unchanged, batch after batch.
Engineering as a starting point
At SYCSA®, we approach every project from an engineering perspective. Thanks to our engineering firm SYCSAtech®, our designs form the basis for building robust, secure, and intelligent systems. By getting involved from the initial phase, we work closely with our clients to validate requirements, propose realistic solutions, and align each stage with their operational and budgetary objectives.
Once the design is validated, we provide all the necessary equipment and services for successful implementation. Our commitment is to build long lasting solutions, reduce operational risk, and raise production standards.
Key raw materials in the biscuit industry, long lasting solutions.
Basic ingredients such as wheat flour, sugar, salt, and lecithin seem simple, but their proper handling is essential to ensure safety, traceability, and consistent quality. Our experience in the food industry allows us to offer specialized solutions for each type of product and process.
At SYCSA®, together with our engineering firm SYCSAtech®, we design and build intelligent bulk material handling systems that become the reliable core of each plant. Because we understand that behind every perfect cookie, there is precise, clean, and efficient engineering.
